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Isosorbide-based water-borne NIPUs improve adhesive performance

Researchers have synthesised a series of water-borne non-isocyanate polyurethanes from bio-based isosorbide and dimethyl carbonate, designed as polymeric adhesion coatings. The hexamethylenediamine variant achieved the highest hydrogen-bond density and a well-balanced combination of strength, toughness and interfacial adhesion.

Bio-based isosorbide and dimethyl carbonate enable water-borne non-isocyanate polyurethane adhesives with tailored hydrogen-bonding networks. Source: nimito - stock.adobe.com

Conventional isocyanate-based polyurethane adhesives raise toxicity and environmental concerns. To address these issues, researchers designed a series of isosorbide-based water-borne non-isocyanate polyurethanes (INIPUs) through a green polycondensation route. The synthesis combined bio-based isosorbide and dimethyl carbonate with various polyamines, including ethylenediamine, 1,4-butanediamine, hexamethylenediamine, isophoronediamine and diethylenetriamine, alongside trimethylolpropane triglycidyl ether to form polymeric adhesion coatings.

FTIR and ¹H NMR analyses confirmed the successful formation of urethane linkages. Peak deconvolution of the carbonyl region revealed that the polyamine structure strongly influenced the hydrogen-bond density, thermal behaviour and adhesive performance of the resulting materials.


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Hexamethylenediamine variant delivers balanced performance

Among the samples, the INIPU prepared with hexamethylenediamine (HMDA-NIPU) showed the highest hydrogen-bond content (Xb = 73.16 %) and the highest initial decomposition temperature (T5% = 212 °C). All variants displayed glass-transition temperatures below room temperature, indicating good chain flexibility; the HMDA-NIPU recorded a Tg of –21.69 °C.

Mechanically, the HMDA-NIPU achieved a 180° peel strength of 1.576 ± 0.097 N·mm⁻¹, a lap shear strength of 1.057 ± 0.029 MPa, a tensile strength of 7.123 MPa and an elongation at break of 909.0 %. It also exhibited the lowest adhesion activation energy (Ea = 73.19 kJ·mol⁻¹). The authors attribute this performance to a dynamic physical crosslinking network combining linear aliphatic segments with strong hydrogen-bond associations, enabling efficient energy dissipation through reversible bond dissociation and reformation. The study offers a strategy for designing high-performance water-borne INIPU adhesives via synergistic control of polymer structure and hydrogen bonding.

Source: Liang, G. & Ye, D., Waterborne epoxy-hybrid non-isocyanate polyurethanes based on isosorbide via dimethyl carbonate polycondensation with improving adhesion and cohesion properties. Progress in Organic Coatings, 110134 (2026).