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Unveiling the zinc precursor effect on ZIF-8/g-C₃N₄ epoxy coating performance

A new study demonstrates how zinc precursors influence the particle size and interfacial interaction of ZIF-8/g-C₃N₄ hybrids, optimising the corrosion protection performance of epoxy coatings.

Zinc precursors determine the particle structure and adhesion properties of ZIF-8/g-C₃N₄ hybrids in epoxy coatings. Source: MothelifeStudio - stock.adobe.com

The chemical nature of zinc precursors plays a crucial role in the crystallisation of metal-organic frameworks (MOFs) and their corrosion protection performance in composite coatings. Recent research explores how zinc precursors can strategically modify the particle size and interfacial chemistry of ZIF-8/g-C₃N₄ hybrids for epoxy coatings.

Four zinc precursors—nitrate, acetate, chloride, and gluconate—were studied, yielding ZIF-8 particles with distinct sizes and morphologies. Acetate-derived ZIF-8-C particles (∼400 nm, uniform rhombic dodecahedrons) displayed the strongest bonding interaction with g-C₃N₄, confirmed through FT-IR analysis and dispersion tests. Incorporated into epoxy matrices, these hybrids deliver exceptional barrier properties, maintaining a low-frequency impedance of 1.04 × 10⁸ Ω·cm² over 40 days—significantly outperforming other coatings.


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Superior adhesion and corrosion protection

Additional tests confirmed the high performance of ZIF-8-C/epoxy coatings. After 300 hours of salt spray testing and adhesion measurements (3.863 MPa dry, 2.587 MPa wet), the coatings demonstrated excellent corrosion resistance and substrate bonding. These results stem from optimised particle size, enhanced dispersion, and strong interfacial bonding, which collectively block the diffusion pathways of corrosive agents and enable effective self-healing.

This study provides valuable insights into the “precursor-structure-performance” relationship, paving the way for the rational design of MOF-based composite coatings.

Source: Zhang, B. et al., Unveiling the zinc precursor effect: Interfacial interaction and particle size of ZIF-8/g-C₃N₄ hybrids dictating epoxy coating performance. Progress in Organic Coatings, 109897 (2025).