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Improved water-based coatings derived from alkyd and amino resin

Mechanical and chemical properties were enhanced by optimizing the alkyd to amino resin ratio. The methods used combined small -scale testing methods and mathematical models.

Water-borne alkyds can be enhanced with amino resins for better thermal and mechanical properties.
Water-borne alkyds can be enhanced with amino resins for better thermal and mechanical properties. Image source: luchschenF - stock.adobe.com

In this study, the curing parameters of the water-based coating were carefully optimized using waterborne alkyd resins as the matrix resin and totally methyl etherified amino resins as the crosslinking agent. Through an orthogonal experimental design and a controlled experiment, the optimal conditions, which were a 7:1 ratio of alkyd resins to amino resins and curing at 403.15 K for 30 min, were determined. Droplet size distribution and zeta potential measurements confirmed that the composite resin emulsion prepared with the optimal ratio was more uniformly and stably dispersed in water, which helped to optimize the coating and make it have excellent physical properties, mechanical stability and chemical durability. Thermal stability was also thoroughly evaluated by TGA analysis, paying particular attention to the third degradation stage of the optimized composite resin coating (573.15–733.15 K), pyrolysis kinetic analysis provided deeper insights into its thermal behavior. Activation energies calculated through both the KSA and Starink methods exhibited consistent values of 195.47 kJ/mol and 196.06 kJ/mol, respectively. Furthermore, a reaction mechanism function of G(α) = [−ln(1-α)]3 via C-R method implying a sigmoidal rate equation or stochastic nucleation. The activation energy calculated by this method is 211.10 kJ/mol and the pre-exponential factor is 2.22 × 1016 min−1. Notably, the thermodynamic parameters obtained from all three methods show remarkable agreement.

Source: Progress in Organic Coatings,Volume 199, February 2025, 108943

Reading tip: Additives for water-borne coatings

Water-borne systems are the coatings of the future. The market is developing an insatiable appetite for ecologically sound coatings based on renewable raw materials. The demands on coating performance are at least as high as those on environmental compatibility. Additives help to protect the environment by effectively reducing the use of organic solvents. Many of today’s water-borne coatings could not be formulated without them. When incorporated into water-borne paints, coatings and printing inks, they enhance both the production process and the performance of the applied inks and coating materials.
“Additives for Water-borne Coatings” is a must read for formulators wishing to brush up on water-borne coating systems, as well as experts seeking to have detailed knowledge at their finger tips.