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14. Sep 2016 | Coatings Technologies

New coating to revolutionise water proofing

Scientists have developed a new protective coating that could eventually be used to waterproof mobile phones, prevent ice from forming on aeroplanes or protect boat hulls from corroding.

Student William Wong testing the superhydrophobic coating. Source: Stuart Hay/ANU

"The surface is a layer of nanoparticles, which water slides off as if it's on a hot barbecue," said PhD student William Wong, from the Nanotechnology Research Laboratory at The Australian National University (ANU) Research School of Engineering.

Resistant to ultraviolet radiation

The team created a much more robust coating than previous materials by combining two plastics, one tough and one flexible. "It's like two interwoven fishing nets, made of different materials," Wong said. The water-repellent or superhydrophobic coating is also transparent and extremely resistant to ultraviolet radiation. Lead researcher and head of the Nanotechnology Research Laboratory, Associate Professor Antonio Tricoli, said the new material could change how we interact with liquids. "It will keep skyscraper windows clean and prevent the mirror in the bathroom from fogging up," he said. "The key innovation is that this transparent coating is able to stabilise very fragile nanomaterials resulting in ultra-durable nanotextures with numerous real-world applications."

Two ways of creating the material

The team developed two ways of creating the material, both of which are cheaper and easier than current manufacturing processes. One method uses a flame to generate the nanoparticle constituents of the material. For lower temperature applications, the team dissolved the two components in a sprayable form. In addition to waterproofing, the new ability to control the properties of materials could be applied to a wide range of other coatings, said Wong. "A lot of functional coatings today are very weak, but we will be able to apply the same principles to make robust coatings that are, for example, anti-corrosive, self-cleaning or oil-repellent," he said.

The research is published in: ACS Appl. Mater. Interfaces 2016, 8, 13615−13623.

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